I realize the materials reduce scrap in the extruding processes such as electric wires |
+ Simple operation not to depend on the worker's experience level |
Conventional task
In late years, by the remarkable rise of the materials price, reduce scrap becomes the important issue.
In the extruding processes such as electric wires, outer diameter does not become stable until now until it reaches steady Linear velocity
Many product loss (= materials loss) occurred.
In addition, while the quality of the product depends on the worker's experience level, and operate; on 1 line
It was the situation that one worker must be assigned to by all means.
In the extruding processes such as electric wires, outer diameter does not become stable until now until it reaches steady Linear velocity
Many product loss (= materials loss) occurred.
In addition, while the quality of the product depends on the worker's experience level, and operate; on 1 line
It was the situation that one worker must be assigned to by all means.
Introduction product
The product before it reaching steady Linear velocity by controlling outer diameter in setup outer diameter control system SCS from a setup stage becomes the quality goods.
The Laser Diameter & Dimension Measuring Gauges resists heat, smoke, mine dust, agitation such as the plein air very and is stably measurable in the environment such as the extruded subjacency.
As it is completely automatic, I can leave it to a machine and succeed in getting rid of the constant attendance of the worker
Even a beginner is operable without depending on the worker's experience level.
The Laser Diameter & Dimension Measuring Gauges resists heat, smoke, mine dust, agitation such as the plein air very and is stably measurable in the environment such as the extruded subjacency.
As it is completely automatic, I can leave it to a machine and succeed in getting rid of the constant attendance of the worker
Even a beginner is operable without depending on the worker's experience level.
Product reduce scrap after the SCS introduction
Company name | A | B | C | D | E |
Steady Linear velocity (m/min) | 50 | 100 | 200 | 240 | 30 |
The setup number of times (time/day) | 10 | 10 | 15 | 10 | 3 |
Resin | Fluorine | PVC | PVC | PVC | Cross-linked poly |
Product outer diameter (mm) | 1.0 | 3.0 | 2.0 | 3.0 | 3.0 |
Mayor of existing L.A. (m) | 150 | 220 | 135 | 250 | 100 |
Loss grows after SCS introduction (m) | 25 | 100 | 60 | 80 | 10 |
Quantity of reduce scrap (m) | 125 | 120 | 75 | 170 | 90 |
Reduce scrap amount of money (/year) | About 3.1 million yen | About 3.5 million yen | About 1 million yen | About 4 million yen | About 5.5 million yen |
※The amount of money is a rough estimate. | |||||
■SCS indication monitor and operation button■
Under gratuitous demonstration enforcement
An inquiry, the application application from this