The Sale of a blast device and the die polishing device of die washing, the screw washing is

Die washing, screw washing, die polishing

By washing, the maintenance of washing and the screw of the die, is there such a trouble?

By the maintenance of a die and the screw, is there such a trouble?

The quality of the cast deteriorates, and, because of the dirt of a die, the screw, yield is getting worse…
The life of a die, the screw may shorten by gas corrosion with the residual resin…
Though I am doing the washing of the die, the washing of the screw by hand, it takes time…
The resin which was left on the small part of a die, the screw when it is manual labor is not produced neatly…
Though I want to maintain it, I do not rather give a die, a screw damage or am anxious…
As product line stops, during the washing of a die, the screw, I want to wash it quickly…
I remove the Bali and hardening layer of the die by hand, but am in trouble as uneven plishment is made by the skill of the worker…

I sell a blast device and a metal surface processor solving such a trouble to all of manufacturing industry in the UNITEK JAPAN.

The maker is Swiss blast maker, Sablux with history more than 60 years from founding.

Please see the details from the following by all means.

I wash one stuck resin!　Die washing, screw washing blast device UNICLEAN
I can realize quality improvement of the cast, shortening of the washing time by UNICLEAN introduction
I wash UNICLEAN in from 15 minutes to 30 minutes and am completed!　I save the cost by recycling of the blast agent
The results of the resin which I was able to wash in UNICLEAN
Resin is removed in washing example around 20 minutes of the UNICLEAN; and to a bright shine!
UNICLEAN washing video
UNICLEAN line of products nap

I promote efficiency of die polishing, cleaning in a metal surface processor, UNIFINISH!
Time for die polishing becomes a one-tenth by UNIFINISH introduction, and the quality of the cast improves
Cleaning is minute, and it is possible without injuring a die as it is urtra-low air pressure handling of only 1μm
Surface treatment application field of the UNIFINISH
Processing example of the UNIFINISH

I realize MINICLEAN/finish die, screw washing and both of surface-treating it
About maker Sablux company of the UNICLEAN UNIFINISH
I prepare a showroom for Osaka, Yokohama
I take the inquiry of the visit to document request, showroom from this

I wash one stuck resin!　Die washing, screw washing blast device UNICLEAN

I wash one stuck resin!　Die, screw washing blast device UNICLEAN

The UNICLEAN sprays special plastic with air and is the blast device which I can wash in a short time without giving a die and a screw damage.

I can wash it to a die and a screw, small parts.

Washing including entering PEEK, fluoric resin, bridging resin, the nylon resin supports resin hard to please.

As it is the compact design that dust collector and a separation machine became built-in, I do not take the place.

I can realize quality improvement of the cast, shortening of the washing time by UNICLEAN introduction

Merit of the UNICLEAN introduction

Merit of a die, a screw washing blast device, the UNICLEAN introduction

The quality of the cast is improved by removing the resin which remained behind in a die, a screw to a small part, and yield improves
I control adverse effects to the life of a die, the screw with the residual resin and realize reduction in cost in the Longus Bakery
Washing time is shortened to one of several minutes in comparison with manual labor, and stop time of the product line becomes minimal
I can add the screw function to automatically wash by upgrading and can effectively utilize the duties time of the worker

I wash UNICLEAN in from 15 minutes to 30 minutes and am completed!　The cost saves it by recycling of the blast agent, too

Features only by the UNICLEAN

Resin for the washing is wide and can easily remove nylon resin, fluoric resin, PEEK, the PP that washing is great, entering bridging resin, the resin which became irrecoverable by hand
I am proud of high detergency, and the washing of a die, the screw is completed in from 15 minutes to 30 minutes when it is an early example
I can wash it to use all plastic resin blast agent without injuring a die, a screw
The blast agent which I used is separated with mine dust in the inside of the device, and cost is saved as reuse is possible
As dust collector and a separator are one compact design, I do not take the place. It is available only by a power supply and preparations for compression air.
The gas is not generated without giving a die, a screw damage as I wash it at normal temperature
As a vacuum system is carried, I prevent scattering of the mine dust and do not injure health of workers
The upgrading that can automatically wash a screw in operator-free is possible (UCL-95 AUTO)

The results of the resin which I was able to wash in UNICLEAN

[general-purpose resin]

・LDPE, MDPE, HDPE, LLDPE, PP, PS, ABS, EVA, PVC　…A lot of others

[tall handloom ability resin]

[tall handloom ability resin]

・PMMA, PA, POM, PC, PET, PBT, mPPO, PPS, LCP, PES　

・PI, PAI, PEI, PEEK, ETFE, EVOH　…A lot of others

※By states of the resin, a difference may be reflected on a washing result. In addition, please refer for the to want to know in detail by all means to us as there are other a lot of washing results.

Resin is removed in UNICLEAN washing example around 20 minutes; and to a bright shine!

φ 60mm, L1, 500mm screw adhesion resin: PEEK washing example

before

after

<washing example> φ 60mm, L1, 500mm screw
<adhesion resin> PEEK
<washing time> 20 minutes

φ 40mm, L1, 200mm screw adhesion resin to injection mold: PE washing example

before

after

<washing example> φ 40mm, L1, 200mm screw
<adhesion resin> PE
<washing time> 15 minutes

φ 40mm, L1, 000mm screw adhesion resin: PBT, PES, LCP washing example

before

after

<washing example> φ 40mm, L1, 000mm screw
<adhesion resin> PBT, PES, LCP
<washing time> 15 minutes

UNICLEAN washing video

Washing resin of kompaundingueremento: Thermoplastic elastomer

Screw washing using UCL95-AUTO

UNICLEAN line of products nap

UCL-95 (standard type)

The compact design that dust collector, a separator became built-in.
Import of the work pieces is possible from the front at a wide-mouthed door.

●Technical data
Outline dimension: (width) 1,020X (depth) 1,240X (height) 1,905mm
Interior dimensions (usable space): (width) 950X (depth) 740X (height) 510mm
A power supply: 200/230V
Power consumption: 840VA
Weight: 470 kg
Compressed air consumption at 4bar: 70㎥/h
Lighting: 4X18W

■Features

・I cope to screw diameter maximum φ 150mm (by remodeling φ 175mm)
・Available for the setting of the Manual type turn table (option)
・800 kg of import best heavy loads

UCL-55 (medium-sized type)

Die, screw washing blast device, UNICLEAN UCL-55

It is the compact design that dust collector, a separator became built-in.

●Technical data

Outline dimension ：(width) 638X (depth) 766X (height) 1,522mm

Interior dimensions (usable space): (width) 540X (depth) 370X (height) 300mm

A power supply: 200/230V

Power consumption: 320VA

Weight: 160 kg

Compression air: Consumption 43㎥/h

Lighting: 1X24W

■Features
・I cope to screw diameter maximum φ 50mm
・Compact type of the space-saving

UCL-155 (large-scale type)

It is the large model of the dust collector, one separator type which the big die can wash.

●Technical data
Outline dimension: (width) 4,000X (depth) 1,080X (height) 3,000mm
Body Outline dimension: (width) 1,770X (depth) 1,080X (height) 1,750mm
Interior dimensions (usable space) ：(width) 1,545X (depth) 890X (height) 780mm
A power supply: 200/230/400V
Power consumption: 3.4kW (I include dust collector)
Weight: 340 kg (only as for the body)
Compressed air consumption at 4bar: 100㎥/h
Lighting: 1X24W

■Features
・I cope to screw diameter maximum φ 150mm
・Available for the setting of the Manual type turn table (option)
・It is most suitable for large-scale die washing in very large work space

UCL-95 AUTO (I automatically wash it and type it)

Pressure setting to the shape of the screw is possible! It is automatic Cleaning machine of the operator-free.

1.Abundant programming (automatically set)
・Setting of the blast pressure every area is possible by programming!
・Speed adjustment to a screw shape is possible!
・The most suitable washing setting of the having many kinds screw is kept by recipe registration! I can call it anytime!

2.A model and the version up that you wanted and matched
・To yudo type, angle change type twin nozzle can upgrade it!
・A new product! The timer management-style simple type is suggested at low cost!

3.Monitoring with the sensor
・In the tank: I watch quantity of blast agent and automatically supplement it when it decreases!
・In the dust collection box: I watch quantity of mine dust, and alarm operates if it becomes full!

4.The change of the manual is possible, too
・For a manual fixed and manual centering possibility, I can wash the die, too!

●Technical data
Outline dimension: (width) 5,290X (depth) 1,240X (height) 1,905mm
Interior dimensions (usable space): (width) 950X (depth) 740X (height) 510mm
A power supply: 200/230V
Power consumption: 1.57kVA
Weight: 870 kg (body + feeder)
Compressed air consumption at 4bar: 70㎥/h
Lighting: 4X18W

■Features

・I cope to screw diameter maximum φ 150mm
・Available for the setting of the Manual type turn table (option)

I promote efficiency of die polishing, cleaning in a metal surface processor, UNIFINISH!

There is the close wound that I cannot confirm in the metal surface of the die by the naked eye innumerably, and it causes the remaining of impurities such as the resin.

These residual resin becomes a cause having poor cast, and yield turns worse.

A metal surface processor, the UNIFINISH makes the state of the metal surface minute by a two-step urtra-low air pressure blast and dissolves various problems of the die including the removal of impurities, Bali.

In addition, by materials and a purpose for the processing, I can set the most suitable blast pressure.

Time for die polishing becomes a one-tenth by UNIFINISH introduction, and the quality of the cast improves

Merit of the UNIFINISH introduction

The residual substance of the die is removed, and the quality of the cast is improved, and yield improves
The irregularities of the die surface are smoothed, and mold release characteristics improves
The time when I spent it for die polishing in comparison with manual labor is shortened to a one-tenth
In the workers who do not have an expert technique, die polishing after cutting, the abrasion processing is enabled
The processing time before the coating plating is shortened largely
Because a working hour of the metal polishing is largely reduced, a stop of the product line becomes minimal

Cleaning is minute, and it is possible without injuring a die as it is urtra-low air pressure handling of only 1μm

Die polishing is enabled without sharpening most of the metal by two phases of urtra-low air pressure blast processing by the microfinish processing peculiar to UNIFINISH.

I remove dirts such as the residual resin of the die surface using minute abrasion-related blast agent by the first step.

I get rid of the irregularities of the metal surface with minute globe beads by the second step and it is minute and does it.

Microfinish processing image

Die polishing of the microfinish processing is minute and images it

Surface treatment application field of the UNIFINISH

Cleaning of the metal surface	I remove the surface hardening layer of the metal 3D printer, an electric discharge whitening layer, impurities after nitriding it without changing the shape of the metal substrate	I grind it and am cleaned abrasion, electric discharge machined parts
Surface structure processing	The surface restoration processing that surface finished it and was damaged to get a predetermined Ra level as a decoration use	I injection mold it and am substituted the etching processing of the press die
Of the surface is minute	The metal surface is precise; is minute, and decrease frictional resistance	Loss of interest in slide side, model department, sliding board, ejector, die insert press die, turbine cylinder, connection stick, piston
Deflashing	I remove Bali of the punch part and let you make the surface minute	Half-finished goods, super exact parts, punch, cutting tool, tip
Preprocessing of the plating coating	I do a plating surface state of the metal work pieces before coating it well and improve adhesion of the coating	Plating coating

Processing example of the UNIFINISH

The Bali collecting of the core pin, mold release characteristics improvement materials: HAP10

before

after

[demonstration enforcement model]

UFN-75PRO, UFN-55

[test condition]
●Rough processing UFN-75 nozzle 5.0mm
It is pressure 0.3 bar spare acceleration pressure 0.2 bar with XM800A (7μm) abrasion-related alumina for shot approximately 30 seconds

●Finish processing UFN-55 nozzle 4.0mm
It is non-shot for each approximately 30 second pressure 0.3 bar spare acceleration pressure 0.2 bar with abrasion-related glass XM500B-30 (0-30μm)

The work that one took 10 minutes by hand,

It was one approximately one minute by microfinish processing.

Polishing time was largely shortened to a one-tenth.

Processing mark polishing of the die to injection mold　

before

after

[demonstration enforcement model]

UFN-75, UFN-55

[test condition]
●Rough processing UFN-75 nozzle 4.0mm
It is shot for each approximately four partial pressure power 0.45 bar spare acceleration pressure 0.2 bar with XM240A (45μm) abrasion-related alumina

●Finish processing UFN-55 nozzle 4.0mm
It is non-shot for each approximately two partial pressure power 0.45 bar spare acceleration pressure 0.2 bar with abrasion-related glass XM500B (0-50μm)

A maintenance cycle was necessary for the conventional hand polishing once in two days.

However, I succeeded in the extension of the maintenance cycle to once a week by microfinish handling of UNIFINISH.

Furthermore, the Forming number of shotses increased by mold release characteristics improvement & gas adhesion prevention effect, too.

As well as these, there are a lot of successful examples for large shortening of the working hour of die polishing and the metal surface processing.

As for the person wanting to know more examples, I would like document request and an inquiry by all means.

I realize MINICLEAN / finish die, screw washing and both of surface-treating it

The epoch-making product with die, both screw washing function and exact metal surface handling of UNIFINISH functions having high UNICLEAN is MINICLEAN / finish.

An urtra-low air pressure blast from 0.3ba (r 0.03Mpa) is possible. Please use it for maintenance and polishing of the small work pieces such as electronic parts or the connector die using the extra-fine nozzle.

Because the blast agent is disposable, I can perform plural processing in one according to the number of tanks.

About maker Sablux company of the UNICLEAN UNIFINISH

Sablux company based in Switzerland is a well-established blast manufacturer proud of the history more than 60 years from founding.

I caught the needs of the customer precisely and I applied conventional sand blasting and worked on the development of various blast devices.

I realize the development of unique products such as Surface treatment machine, the UNIFINISH which there are Cleaning machine, UNICLEAN removing the dirt which attached to a screw, a die in the high technique and precision metal, die polishing.

I prepare a showroom for Osaka, Yokohama

I establish the showroom in Osaka Head Office and the Yokohama Office in the UNITEK JAPAN K.K. and display devices such as UNICLEAN or the UNIFINISH.

Please inform me of the one that you wish to observe than a telephone or an email form by all means.

UNITEK JAPAN Osaka Head Office showroom

〒563-0025

2-7-6, Jonan, Ikeda-shi, Osaka Kanda second building　

TEL: +81-727-54-5757

See in a large map

UNITEK JAPAN Yokohama Office showroom

〒222-0033

2-12-12, Shinyokohama, Kouhoku-ku, Yokohama-shi, Kanagawa Shin-Yokohama IK building

TEL: +81-454-70-0177

See in a large map

I take the inquiry of the visit to document request, showroom from this

I sell a die, screw washing blast device UNICLEAN and a metal surface processor, UNIFINISH to all of manufacturing industry of Japan in the UNITEK JAPAN as a sole agent of SABLUX company.

"I have trouble with poor cast and the yield aggravation by the dirt of a die, the screw…"I want to promote efficiency of a die, screw washing and die polishing "…Please consult about the one called "by all means to us.

Other than document request, I accept the visit of our showroom of Osaka, Yokohama from the following.

I look forward to the notification from all of you.

<Osaka Head Office TEL: +81-727-54-5757＞

<Yokohama Office TEL: +81-454-70-0177＞

The Sale of a blast device and the die polishing device of die washing, the screw washing is | UNITEK JAPAN K.K.

Die washing, screw washing, die polishing

By washing, the maintenance of washing and the screw of the die, is there such a trouble?

Table of contents

I wash one stuck resin!　Die washing, screw washing blast device UNICLEAN